Uchimura Trading (Shanghai) Co., Ltd.
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AC 380V Radiator Production Line Corrugated Tanks Equipment Line 40-80mm Pitch
AC 380V Radiator Production Line Corrugated Tanks Equipment Line 40-80mm Pitch
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Description
Appendix 1 A A A A A 1 A he corrugated steel tank forming and welding line is special equipment for manufacturing sealed and maintenance free transformer oil tank ain producing process de coiling the material form plate corrugation shear and hem corrugated plate roll and weld corrugation laterals weld reinforcement rods 2 he ine onsists of oil loading trolley 1 set e coiler 1 set orrugation former 1 set ydraulic system 1 set hearing and hemming unit 1 set lectrical control system 1 set ransport rollers 2 units elding device including 2 A welders 1 set ote 6 pieces of core plates will be supplied along with the machine he buyer shall give the sizes to the seller at last 3 months before the shipment 3 pecifications idth of corrugation 350 1300mm hickness of steel sheet 1 0 1 5mm ength of formed sheet 290 mm eight of corrugation 50 400mm orrugation pitch 40 80mm orrugation pitch accuracy 0 5mm orrugation inside gap 6mm 8mm ower supply A 380 3 phase 50 z A 210 single phase 50 z 4 echnical 4 1 oil loading trolley he steel coil is loaded onto de coiler mandrel with a scissor type hydraulic loading trolley the trolley is operated with a manual directional valve ystem ydraulic pressure 1 4 pa levation stroke 300 mm 4 2 ecoiler nternal diameter of steel coil 450 550mm ax xternal diameter of steel coil 1200mm ax idth of steel coil 1300 mm ax eight of steel coil 7000 kg he base frame of decoiler is welded steel construction the expandable mandrel is mounted on roller bearings xpansion and retraction of the mandrel is hydraulically realized hen the steel sheet is automatically fed a hydraulic motor equipped on the mandrel will function as an auxiliary mechanism for decoiling and partially rewinding the coil A photoelectrical device composed of 3 photoelectrical switches can sense the sheet hanging between decoiler and corrugation former to control material feeding process 4 3 orrugation former he corrugation former consists of steel welded base 2 roll feeder movable forming slide movable forming board and fixed forming board t is employed to form the steel corrugation automatically he corrugation former processed steel sheet using the theory of corrugation extrusion it is controlled by high accuracy servo system ydraulic oil is supplied by hydraulic station he control system of the former is independent from that of the welding unit here are 2 quenched pressing bars on both moving forming board and fixed forming boards which are used to press the two ends of corrugation he position of pressing bars is adjustable according to the width of steel sheet embossment can be formed upon customer s request 4 4 ydraulic ystem he hydraulic system consists of oil tank pump motor and regulating valves for oil ways he main hydraulic elements are supplied by uken ompany apan 4 5 hearing and emming unit his device is used to shear and hem corrugated steel sheet t consists of lower shearing blade and movable upper shearing blade which is mounted on a pillar guides he shear blades are made from tool steel it can shear over 100 thousand times after each sharpening with the minimum burr hearing and hemming of the corrugated steel sheet can be done manually or automatically by feeding mechanism he shearing and hemming of the corrugated steel sheet is hydraulically driven 4 6 lectrical ontrol ystem lectrical control system consists of main switch cabinet operation console local operation panel and all connection wires etc All the relays switches transformers and are installed in the main switch cabinet operation console is equipped with buttons indicating light and touch screen through which the corrugated steel tank is selected and parameters are changed local control panels are mounted on the line to run the line manually is used to control the whole line he sheet feeder and welding torch are controlled by ontrol echniques A ervo drive system touch screen is used as man machine interface electrical control elements are rench chneider products 4 7 ransport ollers he transport rollers are used to convey the sheared and hemmed corrugated sheets to the welding device he roller conveyer is equipped with ball bearing for flexible conveyance without motorization 4 8 elding evice he welding deice is used to weld the corrugation edges and reinforcement ribs with welding mode t consists of corrugated steel sheet conveying mechanism welding torches elevating mechanism and amplitude modulation mechanism orrugated steel sheet conveying mechanism composed of 2 servo motor and conveying belt supported by transporting rolls it can transport the corrugated steel sheet to the right welding position according to welding program elding clamps and welding torches elevating mechanism ach pair of welding clamps is driven by an air cylinder via link drive mechanism to hold and release the workpiece he welding torches are mounted on slide which is driven by servo motor up and down along rolling guide via ball screw shaft Amplitude modulation mechanism wo sets of welding clamps and welding torch moving mechanisms mounted on slide are arranged on both side of the line istance between the two slides is adjustable along the rolling guide with a centering lead screw Auto welders wo sets of Auto elders are installed in the line pecifications of the welder are as following elding speed s 0 5 1 m min elding wire feeding speed d 3 4 6 m min lectric arc voltage 15 16 elding current 50 60A iameter of welding wire 0 8 mm hield gas 85 Ar 15 2 onsumption of shield gas 15 min ip length of welding wire 7 10 mm 5 A A A A o tem escription ty 1 ength measuring roller 1 2 ealing ring for ecoiler cylinder 1set 3 ealing ring for axial distribute valve 1set 4 ealing ring for plunger cylinder of former 6 5 outh for welding torch 50 6 rotective sleeve for welding torch 20 7 utton 2 33 1 2 8 utton 2 34 1 2 9 utton 2 A31 2 10 elay 2 2 24 2 11 elay base 08A 2 12 nput module 6 7321 1 00 0AA0 1 13 utput module 6 7322 1 01 0AA0 1 14 hotoelectric witch 30 2 2 15 hotoelectric witch ire 8 3 2 5 2 16 hotoelectric witch eflect art 80 2 17 roximity witch 12 2 18 roximity witch ire 12 3 2 5 2 19 roximity witch 30 1 20 use 0 1A A60 20 21 use 0 5A A60 20 22 rotective approaching switch for welding cylinder 4 ote e reserve the right to alter specifications in particular with regard to technical improvements
Specification
Appendix 1 A A A A A 1 A he corrugated steel tank forming and welding line is special equipment for manufacturing sealed and maintenance free transformer oil tank ain producing process de coiling the material form plate corrugation shear and hem corrugated plate roll and weld corrugation laterals weld reinforcement rods 2 he ine onsists of oil loading trolley 1 set e coiler 1 set orrugation former 1 set ydraulic system 1 set hearing and hemming unit 1 set lectrical control system 1 set ransport rollers 2 units elding device including 2 A welders 1 set ote 6 pieces of core plates will be supplied along with the machine he buyer shall give the sizes to the seller at last 3 months before the shipment 3 pecifications idth of corrugation 350 1300mm hickness of steel sheet 1 0 1 5mm ength of formed sheet 290 mm eight of corrugation 50 400mm orrugation pitch 40 80mm orrugation pitch accuracy 0 5mm orrugation inside gap 6mm 8mm ower supply A 380 3 phase 50 z A 210 single phase 50 z 4 echnical 4 1 oil loading trolley he steel coil is loaded onto de coiler mandrel with a scissor type hydraulic loading trolley the trolley is operated with a manual directional valve ystem ydraulic pressure 1 4 pa levation stroke 300 mm 4 2 ecoiler nternal diameter of steel coil 450 550mm ax xternal diameter of steel coil 1200mm ax idth of steel coil 1300 mm ax eight of steel coil 7000 kg he base frame of decoiler is welded steel construction the expandable mandrel is mounted on roller bearings xpansion and retraction of the mandrel is hydraulically realized hen the steel sheet is automatically fed a hydraulic motor equipped on the mandrel will function as an auxiliary mechanism for decoiling and partially rewinding the coil A photoelectrical device composed of 3 photoelectrical switches can sense the sheet hanging between decoiler and corrugation former to control material feeding process 4 3 orrugation former he corrugation former consists of steel welded base 2 roll feeder movable forming slide movable forming board and fixed forming board t is employed to form the steel corrugation automatically he corrugation former processed steel sheet using the theory of corrugation extrusion it is controlled by high accuracy servo system ydraulic oil is supplied by hydraulic station he control system of the former is independent from that of the welding unit here are 2 quenched pressing bars on both moving forming board and fixed forming boards which are used to press the two ends of corrugation he position of pressing bars is adjustable according to the width of steel sheet embossment can be formed upon customer s request 4 4 ydraulic ystem he hydraulic system consists of oil tank pump motor and regulating valves for oil ways he main hydraulic elements are supplied by uken ompany apan 4 5 hearing and emming unit his device is used to shear and hem corrugated steel sheet t consists of lower shearing blade and movable upper shearing blade which is mounted on a pillar guides he shear blades are made from tool steel it can shear over 100 thousand times after each sharpening with the minimum burr hearing and hemming of the corrugated steel sheet can be done manually or automatically by feeding mechanism he shearing and hemming of the corrugated steel sheet is hydraulically driven 4 6 lectrical ontrol ystem lectrical control system consists of main switch cabinet operation console local operation panel and all connection wires etc All the relays switches transformers and are installed in the main switch cabinet operation console is equipped with buttons indicating light and touch screen through which the corrugated steel tank is selected and parameters are changed local control panels are mounted on the line to run the line manually is used to control the whole line he sheet feeder and welding torch are controlled by ontrol echniques A ervo drive system touch screen is used as man machine interface electrical control elements are rench chneider products 4 7 ransport ollers he transport rollers are used to convey the sheared and hemmed corrugated sheets to the welding device he roller conveyer is equipped with ball bearing for flexible conveyance without motorization 4 8 elding evice he welding deice is used to weld the corrugation edges and reinforcement ribs with welding mode t consists of corrugated steel sheet conveying mechanism welding torches elevating mechanism and amplitude modulation mechanism orrugated steel sheet conveying mechanism composed of 2 servo motor and conveying belt supported by transporting rolls it can transport the corrugated steel sheet to the right welding position according to welding program elding clamps and welding torches elevating mechanism ach pair of welding clamps is driven by an air cylinder via link drive mechanism to hold and release the workpiece he welding torches are mounted on slide which is driven by servo motor up and down along rolling guide via ball screw shaft Amplitude modulation mechanism wo sets of welding clamps and welding torch moving mechanisms mounted on slide are arranged on both side of the line istance between the two slides is adjustable along the rolling guide with a centering lead screw Auto welders wo sets of Auto elders are installed in the line pecifications of the welder are as following elding speed s 0 5 1 m min elding wire feeding speed d 3 4 6 m min lectric arc voltage 15 16 elding current 50 60A iameter of welding wire 0 8 mm hield gas 85 Ar 15 2 onsumption of shield gas 15 min ip length of welding wire 7 10 mm 5 A A A A o tem escription ty 1 ength measuring roller 1 2 ealing ring for ecoiler cylinder 1set 3 ealing ring for axial distribute valve 1set 4 ealing ring for plunger cylinder of former 6 5 outh for welding torch 50 6 rotective sleeve for welding torch 20 7 utton 2 33 1 2 8 utton 2 34 1 2 9 utton 2 A31 2 10 elay 2 2 24 2 11 elay base 08A 2 12 nput module 6 7321 1 00 0AA0 1 13 utput module 6 7322 1 01 0AA0 1 14 hotoelectric witch 30 2 2 15 hotoelectric witch ire 8 3 2 5 2 16 hotoelectric witch eflect art 80 2 17 roximity witch 12 2 18 roximity witch ire 12 3 2 5 2 19 roximity witch 30 1 20 use 0 1A A60 20 21 use 0 5A A60 20 22 rotective approaching switch for welding cylinder 4 ote e reserve the right to alter specifications in particular with regard to technical improvements
About Us
We Provide Excavator Equipment Parts, Sheet Metal Stamping, Custom Precision Parts, Radiator Production Line.,etc.
Business Type: Manufacturer/OEM
Main Products
Excavator Equipment Parts,Sheet Metal Stamping,Industrial Steel Construction