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Dealing with the waste plastic bottles into energy to get profit with low inverest
8T/10T/20T/30T
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Description
Management of waste in the EU has been improving in terms of recycling and energy recovery, but there is still much to be done. At the heart of the problem is one of plastic's most valued properties: its durability. Combined with the throwaway culture that has grown up around plastic products,this means thatwe are using materials that are designed to last, but for short-term purposes.
Features
DOING can not produce natural energy, but we can turn the normal daily wastes like tyres and plastics into oil energy, which can be used as fuel in many industrial fields. We have been in this field since 1993, it is almost 21 years.DOING is specialized in manufacturing waste tyre plastic recycling machine, waste tire/plastic oil distillation machine and used engine oil refining machine, decoloring and bad smelling removing machine, you can getdiesel and gasoline as final products.
Waste plastic recycling machine working process:
1. Put raw materials into reactor by auto-feeder, then heat the reactor with any one of the following fuel materials: coal, wood, natural gas, oil. Do not stop heating the reactor, when the temperature reaches nearly 250 degree Celsius, waste tyre will be transferred to oil gas.
2. The liquid oil will be cooled by condenser from oil gas and then collected by oil tank. Third, the exhaust gas which can not be cooled in normal pressure will be recycled to heat the reactor. In this way, you can not only saving energy, but also protecting environment.
3. Smoke produced by processing the tyres/plastics can achieve national emission standard through dual desulfurization and dusting removal device.
4. After you get oil, the temperature will be low, at this time, carbon black will be discharged automatically.
Last, when the temperature falls to 100 degree Celsius, worker could put steel wire hook to reactor to take steel wire out. After all these steps, you can start another batch.
Given below wastes that you can recycle:
1. House garbage, Plastic cable, Plastic bag, Sole
2. Mixed plastic (HDPE, LDPE, PE, PP, Nylon, PS, ABS etc)
3. Leftovers of paper, Submarine cable
4. Mixed waste plastic from waste paper mill
5. Multi Layered Plastic
6. Waste Tyres
7. Rubber
8. Plastic or rubber parts from vehicles
9. Waste engine oils etc
Waste plastic recycling machine pollution and safety concern solutions:
First: safety concern solution:
When feeding, we need to rotate the boiler taking advantage of built-in spiral plates to full up the reactor andmake full use of the space. In this case, the oil outlet pipe maybe blocked.
1.In order to avoid this problem, We set one anti-clogging net inside it.
2. Pressure gauges, alarms, and safety valves
2.1 Even there is blocking causing high pressure inside the reactor (this situation easily cause explosion), alarm will ring to call worker to adjust the condition.
2.2 If there is no answer from workers, no need to worry, we also have pressure reducing valve which can automatically reduce the pressure .
Every case we have taken into attention to avoid any dangerous condition. Just keep danger strangled in the cradle.
3. Vacuum Device
Especially continuous feeding of waste plastic and also heating, there maybe odorous gas going out from the reactor. How to avoid? Vacuum Device helps! Before heating the reactor and the temperature inside below 100 celsius degrees, open this device, vacuum state easily sunk these bad smell to its space. It is convenient and easy to operate.
Second: pollution problem solution:
From gas, water, sound and slag regarding to waste plastic recycling machine to protect our environment.
1.Gas.
1.1 Produced in the refining process, like methane, ethane, propane and other combustible gas.
These gases are kind of energy, why not take advantage of them? Therefore we recycle them to furnace as a fuel to heat the reactor, save energy and reduce pollution.
1.2 Another source of gas is from the smoke burned of coal/wood/oil/combustible gas. If discharged directly into the air, must cause bad small also air pollution. It’s not wise if you do this way. Our acid-base neutralization dust-removing system helps you solve the problem.
1.3 The last, no sulfur, no pollution. Just water steam with high temperature.
4.Sound
The voice from the whole production line is in line with national noise emission standards.
3.Slagging
Usually means carbon black in the first link, our pyrolysis machine. There are many use of carbon black.
3.1.Used as raw material in factory which produce shoes, tires, cable or sealant.
3.2. Make carbon black powder into carbon black briquette, use it for burning.
2.Water.
Used for cooling and can be recycled, no pollution here, just with high temperature.
Waste plastic recycling machine working process:
1. Put raw materials into reactor by auto-feeder, then heat the reactor with any one of the following fuel materials: coal, wood, natural gas, oil. Do not stop heating the reactor, when the temperature reaches nearly 250 degree Celsius, waste tyre will be transferred to oil gas.
2. The liquid oil will be cooled by condenser from oil gas and then collected by oil tank. Third, the exhaust gas which can not be cooled in normal pressure will be recycled to heat the reactor. In this way, you can not only saving energy, but also protecting environment.
3. Smoke produced by processing the tyres/plastics can achieve national emission standard through dual desulfurization and dusting removal device.
4. After you get oil, the temperature will be low, at this time, carbon black will be discharged automatically.
Last, when the temperature falls to 100 degree Celsius, worker could put steel wire hook to reactor to take steel wire out. After all these steps, you can start another batch.
Given below wastes that you can recycle:
1. House garbage, Plastic cable, Plastic bag, Sole
2. Mixed plastic (HDPE, LDPE, PE, PP, Nylon, PS, ABS etc)
3. Leftovers of paper, Submarine cable
4. Mixed waste plastic from waste paper mill
5. Multi Layered Plastic
6. Waste Tyres
7. Rubber
8. Plastic or rubber parts from vehicles
9. Waste engine oils etc
Waste plastic recycling machine pollution and safety concern solutions:
First: safety concern solution:
When feeding, we need to rotate the boiler taking advantage of built-in spiral plates to full up the reactor andmake full use of the space. In this case, the oil outlet pipe maybe blocked.
1.In order to avoid this problem, We set one anti-clogging net inside it.
2. Pressure gauges, alarms, and safety valves
2.1 Even there is blocking causing high pressure inside the reactor (this situation easily cause explosion), alarm will ring to call worker to adjust the condition.
2.2 If there is no answer from workers, no need to worry, we also have pressure reducing valve which can automatically reduce the pressure .
Every case we have taken into attention to avoid any dangerous condition. Just keep danger strangled in the cradle.
3. Vacuum Device
Especially continuous feeding of waste plastic and also heating, there maybe odorous gas going out from the reactor. How to avoid? Vacuum Device helps! Before heating the reactor and the temperature inside below 100 celsius degrees, open this device, vacuum state easily sunk these bad smell to its space. It is convenient and easy to operate.
Second: pollution problem solution:
From gas, water, sound and slag regarding to waste plastic recycling machine to protect our environment.
1.Gas.
1.1 Produced in the refining process, like methane, ethane, propane and other combustible gas.
These gases are kind of energy, why not take advantage of them? Therefore we recycle them to furnace as a fuel to heat the reactor, save energy and reduce pollution.
1.2 Another source of gas is from the smoke burned of coal/wood/oil/combustible gas. If discharged directly into the air, must cause bad small also air pollution. It’s not wise if you do this way. Our acid-base neutralization dust-removing system helps you solve the problem.
1.3 The last, no sulfur, no pollution. Just water steam with high temperature.
4.Sound
The voice from the whole production line is in line with national noise emission standards.
3.Slagging
Usually means carbon black in the first link, our pyrolysis machine. There are many use of carbon black.
3.1.Used as raw material in factory which produce shoes, tires, cable or sealant.
3.2. Make carbon black powder into carbon black briquette, use it for burning.
2.Water.
Used for cooling and can be recycled, no pollution here, just with high temperature.
Specification
Prepared by customer about waste plastic to fuel oil pyrolysis plant
No. Item Consumption
1 Coal(for choice) 500kg/day
2 Wood(for choice) 800kg/day
3 Natural gas(for choice) 100-150kg/day
4 Oil(for choice) 300-350kg/day
5 Electricity 244kwh/day
6 Water(recycled) 60㎥ /month
7 Total power 19kw
8 Land area 35m*15m
No. Item Consumption
1 Coal(for choice) 500kg/day
2 Wood(for choice) 800kg/day
3 Natural gas(for choice) 100-150kg/day
4 Oil(for choice) 300-350kg/day
5 Electricity 244kwh/day
6 Water(recycled) 60㎥ /month
7 Total power 19kw
8 Land area 35m*15m
Safety/Quality Approvals
ISO,CE etc.
Other 1
1. Delivery
After receiving customer’s deposit, we started producing pyrolysis plant, within 30 days can be shipped. Customers will need to balance paid in full, when we show the delivery pyrolysis plant pictures to customer or the customer see the loading pyrolysis plant in our factory. At this time the pyrolysis plant can be delivery to the port, and shipped on board. We generally ship Qingdao Port.
2. Land area and foundation
Pyrolysis plant requires a 30m * 15m of land area; this is only for machines, customer need to prepare more land to store raw materials and oil tank. Distillation machine required land area is 10m * 15m, another 20 square meters land space install a boiler room.
3. Machine installation
Our company will send one technician for each set of pyrolysis plant for guiding your installation, testing the machine and training your workers. The installation period will be 50 days more or less, engineer salary $60 per day. And buyer should take charge of technicians’ round trip air tickets and accommodation during installation.
4. After-sale Service
Warranty of pyrolysis plant and distillation machine is one year. During the year, if not man-made causes of operation, machine failure, or damaged parts, our company will be free of maintenance and replacement parts. However, if the operation because of problems caused by human or machine parts damage, we will not in the warranty.
After receiving customer’s deposit, we started producing pyrolysis plant, within 30 days can be shipped. Customers will need to balance paid in full, when we show the delivery pyrolysis plant pictures to customer or the customer see the loading pyrolysis plant in our factory. At this time the pyrolysis plant can be delivery to the port, and shipped on board. We generally ship Qingdao Port.
2. Land area and foundation
Pyrolysis plant requires a 30m * 15m of land area; this is only for machines, customer need to prepare more land to store raw materials and oil tank. Distillation machine required land area is 10m * 15m, another 20 square meters land space install a boiler room.
3. Machine installation
Our company will send one technician for each set of pyrolysis plant for guiding your installation, testing the machine and training your workers. The installation period will be 50 days more or less, engineer salary $60 per day. And buyer should take charge of technicians’ round trip air tickets and accommodation during installation.
4. After-sale Service
Warranty of pyrolysis plant and distillation machine is one year. During the year, if not man-made causes of operation, machine failure, or damaged parts, our company will be free of maintenance and replacement parts. However, if the operation because of problems caused by human or machine parts damage, we will not in the warranty.
About Us
We DOING Company as a leading manufacturer in China has specialized in all kinds of waste recycling machinery and the supporting equipments for about 10 years, 5 years experience for domestic market, and 5 years for foreign trading. Now we have the waste tire/plastic recycling machine, waste oil recycling machine, waste cable wire recycling machine, waste aluminum plastic panel recycling machine, waste PCB recycling machine and waste home appliance recycling machine which can be provided for you.
By now we have installed hundreds of machines in about 30 countries:
Africa: Nigeria, Congo, Egypt, Uganda;
Europe: Romania, Poland, Italy, Macedonia, Albania, Turkey;
Asia: Malaysia, Pakistan, India, Thailand, Iran, Bangladesh, Lebanon, Jordan;
America: Mexico, Ecuador, Haiti, Guatamala, Aruba, Panama, Jamaica, etc.
Except the machine, we have professional engineers can be sent to your factory for installation, commissioning and training your workers after you buy the machine.
No. of Employees: 150 Persons
Business Type: Manufacturer/OEM
Main Products
waste plastic to fuel oil pyrolysis plant, waste tyre to fuel oil pyrolysis plant, waste il to diesel oil distillation plant